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Oldcastle Precast® Packaged Wastewater Treatment Systems
Featuring patented Algaewheel® technology

DESCRIPTION OF SYSTEM PACKAGES

 
   

Oldcastle Precast® provides Green solutions for distributed / decentralized wastewater treatment applications, whether for use with subsurface discharge technologies or with tertiary treatment for surface, subsurface, or ground application.. Typical clients consist of commercial, educational, institutional, and industrial facilities, as well as cluster-housing and subdivisions.

ALGAEPAC SYSTEMS with SUBSURFACE DISCHARGE

Our AlgaePac wheel modules are the key component in achieving target effluent treatment goals. The AlgaePac is pre-engineered and pre-manufactured which allows greater flexibility in the overall system layout and a faster installation than field-constructed systems. Typical AlgaePac subsurface discharge systems may include the following components:

Collection System
The collection system will be designed to meet the specific site conditions and may include a low pressure grinder pump system or gravity sewer system.

Primary Treatment & Flow Equalization Tank
This initial component of our system allows pretreatment and flow equalization in one compartment. The equalized flow reduces hydraulic surges ahead of the AlgaePac wheel modules and tertiary settling tanks by storing influent wastewater and metering flow in timed doses.

AlgaePac Wheel Modules
The AlgaePac incorporates features of the best known bacteriological treatment methods while eliminating the operation and maintenance issues associated with them. Our unit functions as a rotating biological contactor, aerobic treatment unit, and fixed media filter in a single pass vessel. In addition to the bacteria colonies, our modules promote algae growth and take advantage of the symbiotic relationship between bacteria and algae similar to a natural and diverse ecological filtration process. The number of AlgaePac wheel modules required to achieve effluent treatment goals is dependent on waste strength. We have developed sizing criteria based on performance data collected over the previous ten years.

Low-Energy Blower System
The regenerative blower system provides air to aid in moving water through the system, rotate the wheels, and provide dissolved air floatation. Low-energy regenerative air blowers blow air into the wheel tanks to turn each wheel.

Settling Tank
Effluent water from the AlgaePac wheel modules is discharged into the settling tank where the solids settle for anaerobic digestion. The algae produce a natural polymer which facilitates solids settling. Effluent from the settling tanks can then be discharged to the chosen disposal technology.

Soil Absorption Disposal Technology
Treated effluent can typically be disposed of through a subsurface disposal technology appropriate to the given site conditions.

AlgaePac™ SYSTEMS for TERTIARY TREATMENT

AlgaePac uses the same wheel technology, combined with clarification and disinfection, to achieve targeted effluent goals. A typical AlgaePac system may include the following components:

Collection System
The collection system will be designed to meet the specific site conditions and may include a low pressure grinder pump system or gravity sewer system.

Primary Clarification
A primary clarification tank will be used to reduce biochemical oxygen demand (BOD) and total suspended solids (TSS) in the raw wastewater.

Equalization
An equalization chamber may be used to moderate flows in excess of the peak design flows. The excess flow is diverted to the equalization chamber and then reintroduced to the main stream flow once normal flows are experienced.

Primary Algae Production Tank
BOD removal and initial nitrogen and phosphorous conversion to biomass occurs as the waste stream passes through the multi-wheel chamber.

Secondary Clarification
Secondary clarification provides removal of algae and bacteria biomass generated in the primary algaewheels.

Secondary Algae Production Tank
Substantially all of the remaining BOD is converted to CO2 by bacteria, and CO2, nitrogen, and phosphorous are removed by the algae.

Tertiary Clarification
Tertiary clarification provides final removal of algae and bacteria biomass generated in the secondary algaewheels from the treated water.

Disinfection
Water passes through final disinfection. Disinfection is achieved by an ultraviolet light system or chlorine dosing technology.

Biomass Collection
Biomass settled in the three clarifier tanks is collected via gravity or airlift pump in a central biomass digester tank. Alternatively, this tank may be a biomass holding tank to store biomass awaiting further processing.

Biomass Processing
Biomass processing is project specific. Small scale systems (~<50,000 gpd) will incorporate a digester.  Larger scale systems may include a press, centrifuge or other dewater device and then solar drying. Final processing could be for fertilizer or with combustion or other thermal processes to provide a beneficial use of the valuable algae biomass

   

 


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